Cast iron does not require a coating to effectively resist corrosion or weathering. In fact, bare cast iron is among the most corrosion resistant building materials available. As cast iron is exposed to water and oxygen it will oxidize, or rust. The oxidation of carbon based metals like cast iron will transition from orange to dark brown colors over time, depending on age and exposure. After a period of time the cast iron develops an oxide layer, or patina, on its surface which acts as a highly durable, visually appealing and 100% maintenance-free finish. As a testament to the strength and durability of unfinished cast iron, many street castings like manhole covers and drainage grates have been in the ground for decades without any change to their appearance or functionality. The natural cast iron aesthetic is increasingly popular in architectural design. Architects also prefer this option because it is cost-effective and environmentally friendly since no paint products or chemical coatings are used.
Powder Coating
When downspout boots are required to match with the color of the downspouts or an architectural element of the building, powder coating is an excellent option. Powder manufacturers commonly supply a standard group of colors known as RAL Colors which consists of about 200 unique color options. Powder coating is more environmentally friendly than liquid paint and offers a more durable finish as well. The following is a description of the powder coating process applied to J.R. Hoe downspout boots: All parts are media blasted and thoroughly desanded in preparation for powder coating. In the pretreatment process parts travel along an 825-foot overhead conveyor to an environmentally friendly five-stage automated wash system, providing alkaline cleaning, rinsing and next generation conversion coating. The parts then pass through two additional rinsing stations, and continue to a high air velocity dry off oven before entering the powder rooms. In the powder rooms, ITW Gema guns are used to coat the electrostatically charged parts at 2.5 to 3.0 mils. The coated parts then travel through a 20’ infrared oven and a 95’ gas convection oven to cure the powder and create a durable, protective painted finish. In-house quality testing is performed regularly using ASTM standards.
Primer Coating
Certain projects may require the downspout boots to be field painted, in which case a factory primer coat is highly recommended. A rust-inhibitive primer will prevent any oxidation of the iron surface before a high performance top coat is applied in the field. It should be noted that primer coatings are intended only as a barrier coating that will protect the casting until the finish coat is applied. Primer coated parts should not be left exposed to the elements and the finish coat should be applied quickly after primer coated parts are received.
Contact us with any questions or inquiries regarding customized downspout boots at info@downspoutboots.com or 1-800-245-5521.
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